Water tools

    Lime and soda ash softening: doses, recarbonation, sludge and finished hardness

    Lime removes carbonate hardness as calcium carbonate; magnesium needs excess lime and a higher pH; noncarbonate hardness needs soda ash. The stoichiometry is a bookkeeping exercise in milligrams per litre as calcium carbonate.

    Chemicals
    Quicklime (CaO, 100%)
    168.6mg/L
    Quicklime
    8,430kg/d
    Hydrated lime equivalent
    222.8mg/L
    Soda ash (Na₂CO₃)
    0.0mg/L
    Recarbonation CO₂
    16.5mg/L
    Sludge
    Calcium carbonate sludge
    459mg/L
    Calcium carbonate sludge
    22,929kg/d
    Magnesium hydroxide sludge
    0.0mg/L
    Water
    Finished total hardness
    55.0mg/L as CaCO₃
    Raw total hardness
    212.5mg/L as CaCO₃
    Carbonate / noncarbonate
    195 / 18
    Carbonic acid in the raw water
    113.6mg/L as CaCO₃

    How it works

    Lime reacts first with carbonic acid, then with calcium bicarbonate, and magnesium takes a second equivalent:

    CO2+Ca(OH)2→CaCO3+H2OCa2++2HCO3−+Ca(OH)2→2CaCO3+2H2O(1)
    Mg2++2HCO3−+2Ca(OH)2→2CaCO3+Mg(OH)2+2H2O(2)

    With everything in mg/L as calcium carbonate, selective calcium removal takes lime equal to carbonic acid plus calcium carbonate hardness; excess lime takes carbonic acid plus alkalinity plus magnesium plus the excess. Quicklime is 0.56 times the figure, carbon dioxide 0.44, soda ash 1.06 per unit of noncarbonate hardness. Carbonic acid from pH and alkalinity:

    [H2CO3·]=[HCO3−][H+]K1logK1=14.8435−3404.71T−0.032786T(3)
    where
    [H2CO3·]
    carbonic acid, mol/L
    [HCO3−]
    bicarbonate, mol/L, from the alkalinity
    [H+]
    hydrogen ion, 10⁻ᵖᴴ mol/L
    K1
    first dissociation constant of carbonic acid
    T
    absolute temperature, K

    Complete-reaction stoichiometry corrected only by the practical solubility residuals, for predesign; jar tests and equilibrium models refine it. Residual calcium about 30 and magnesium about 10 mg/L as calcium carbonate are the practical floors.

    Related reading

    These calculators use standard published formulas and are provided for preliminary engineering guidance. Confirm against measured data and vendor projections before design. Model your full water matrix in Nepti or post your project to compare provider proposals.