Water tools

    Submerged aerated biofilter sizing

    Submerged aerated biofilters combine biological oxidation and filtration in one compact bed. They size on volumetric organic loading, with air supplied per kilogram of BOD applied.

    Granular bed after an anaerobic reactor 3.0 to 4.0; coarse structured media about 1 to 2.
    35 to 40 for a 20 to 30 mg/L effluent without nitrification.
    Bed
    Bed volume
    79m³
    Total area
    39m²
    Diameter per unit
    7.1m
    Upflow velocity
    3.2m/h
    Organic load applied
    315kg BOD₅/d
    Air
    Process air
    9,450Nm³/d
    Process air
    394Nm³/h
    Sludge
    Sludge produced
    236kg TSS/d
    Volatile sludge
    177kg VSS/d
    Sludge volume
    23.2m³/d

    How it works

    Bed volume from the organic load and the volumetric loading, area from the depth, upflow velocity as a check:

    OL=QSoV=OLLvA=Vhv=QA(1)

    Process air from the aeration rate per kilogram of BOD applied, sludge from the yield:

    Qair=rairOLPsludge=YOL(2)
    where
    OL
    organic load applied, kg BOD₅/d
    Q
    flow, m³/d
    So
    influent BOD₅, kg/m³
    V
    bed volume, m³
    Lv
    volumetric organic loading, kg BOD₅/m³·d
    A
    bed area, m²
    h
    media depth, m
    v
    upflow velocity, m/d
    Qair
    process air, Nm³/d
    rair
    aeration rate, Nm³ per kg BOD₅ applied
    Psludge
    sludge produced, kg TSS/d
    Y
    sludge yield, kg TSS per kg BOD₅ applied

    For structured media the volumetric loading is the specific surface times the surface loading (about 14 g BOD₅/m²·d for a 30 mg/L effluent). Design is empirical, from pilot and full-scale data. Measured oxygen transfer in biofilters is at most about 10%, well below supplier claims. Beds backwash about weekly with air and treated effluent (3 to 8% of the treated volume); wash water and sludge can return to an upstream anaerobic reactor.

    Related reading

    These calculators use standard published formulas and are provided for preliminary engineering guidance. Confirm against measured data and vendor projections before design. Model your full water matrix in Nepti or post your project to compare provider proposals.