Water tools

    Packed tower air stripper: transfer units and packing height

    The packing height is the product of how hard the separation is (transfer units) and how effective the packing is (height per unit). The same relation rates an existing tower at a new duty.

    Standard shells 1.22, 1.83, 2.44, 3.05, 3.66 m diameter.
    From pilot data or a correlation with a 0.7 safety factor for packings over 2.5 cm; typically 0.004 to 0.03.
    Packing height
    7.82m
    Height of a transfer unit
    3.04m
    Number of transfer units
    2.57
    Liquid loading
    822L/m²·min

    How it works

    HTU=QAKLaNTU=SS−1ln[1+(C0/Ce)(S−1)S]Z=HTU·NTU(1)

    Rating an existing tower inverts the same relation for the effluent:

    Ce=C0(S−1)Sexp[ZKLa(S−1)(Q/A)S]−1(2)
    where
    HTU
    height of a transfer unit, m
    Q
    water flow, m³/s
    A
    tower cross-section, m²
    KLa
    overall mass transfer coefficient, 1/s
    NTU
    number of transfer units
    S
    stripping factor
    C0,Ce
    influent and effluent concentration
    Z
    packing height, m

    Assumes steady countercurrent plug flow in both phases, clean inlet air, linear equilibrium and no reaction. Smaller packing raises the mass transfer coefficient and lowers the height per unit; the transfer units measure only the difficulty of the separation. With several compounds compute each and build to the tallest, then confirm the others at that height. Pilot confirmation is standard before construction.

    Related reading

    These calculators use standard published formulas and are provided for preliminary engineering guidance. Confirm against measured data and vendor projections before design. Model your full water matrix in Nepti or post your project to compare provider proposals.