Water tools

    Iron and manganese removal: oxidant demand, alkalinity and sludge

    Dissolved iron and manganese leave the water as ferric hydroxide and manganese dioxide once oxidised. Each oxidant has its own stoichiometry, acid release and sludge yield.

    Oxidant
    Oxidant for iron
    3.20mg/L
    Oxidant for manganese
    0.96mg/L
    Total oxidant
    41.6kg/d
    Side effects
    Alkalinity consumed
    14.1mg/L as CaCO₃
    Dry sludge
    10.82mg/L
    Dry sludge
    108kg/d

    How it works

    Each factor comes from the balanced reaction, for example iron with chlorine and with permanganate:

    2Fe(HCO3)2+Ca(HCO3)2+Cl2→2Fe(OH)3+CaCl2+6CO2(1)
    3Fe(HCO3)2+KMnO4+2H2O→3Fe(OH)3+MnO2+KHCO3+5CO2(2)
    fox=noxMoxnMMMfalk=eqacid·50MMfsludge=∑nsolidMsolidnMMM(3)
    where
    fox
    oxidant required, mg per mg of metal
    nox,nM
    moles of oxidant and metal in the balanced reaction
    Mox,MM
    molar masses of oxidant and metal, g/mol
    falk
    alkalinity consumed, mg CaCO₃ per mg of metal
    eqacid
    equivalents of acid released per mole of metal
    fsludge
    dry solids formed, mg per mg of metal
    nsolid,Msolid
    moles and molar mass of each solid formed

    Per mg of iron: oxygen 0.14, chlorine 0.64, chlorine dioxide 1.21, permanganate 0.94, ozone 0.43 mg; per mg of manganese: 0.29, 1.29, 2.46, 1.92 and 0.87 mg. The permanganate sludge factor includes the manganese dioxide the permanganate itself leaves. Complete-reaction figures for predesign: organically bound iron oxidises slowly, chlorine takes 15 to 30 minutes at pH 8 for iron and is not effective on manganese, permanganate and chlorine dioxide work within seconds.

    Related reading

    These calculators use standard published formulas and are provided for preliminary engineering guidance. Confirm against measured data and vendor projections before design. Model your full water matrix in Nepti or post your project to compare provider proposals.